Ajay Neginhal

This system connects shop-floor events to a structured MySQL database, providing inventory visibility and lot-level traceability through Ignition dashboards.

IndustryMay 2025 - PresentControls Engineering Intern

Inventory Management and Lot Tracking System

Ignition + MySQL system for inventory visibility, lot tracking, and production traceability.

Figure coming soon
Lot tracking dashboard (placeholder).
DatabaseSCADAManufacturingTraceabilityAutomation

Key Reminders

  • Explain the data model that ties inventory to lots and process steps.
  • Discuss how operators interact with the system on the floor.
  • Highlight data integrity checks and audit trails.

Technologies

Ignition SCADAMySQLSQLPLCsIndustrial Networks

System Overview

Built an inventory and lot tracking workflow to connect production events with serialized material records for traceability.

Data Architecture

Ignition interfaces capture production events and write to a MySQL database, enabling queries for lot history and compliance reporting.

Figure coming soon
Database and SCADA architecture placeholder.

sql code

Code example forthcoming

Lot genealogy and traceability query.

HMI and Workflows

Operator screens support inventory updates, batch closes, and exception handling with minimal disruption to production flow.

Figure coming soon
Database schema schematic placeholder.

Testing and Validation

Validated data integrity, transaction timing, and audit trails under realistic batch scenarios.

Figure coming soon
Traceability metrics placeholder.

Demo and Next Steps

Future work includes automated alerts for inventory thresholds and real-time performance dashboards.

Figure coming soon
Demo video placeholder.